lean manufacturing terms Lean Manufacturing Principles. 50 0 obj<>stream 33 18 0000000656 00000 n Must be “living” documentation that is easy to change. A common approach is to ask why five times – each time moving a step closer to discovering the true underlying problem. Design equipment to partially automate the manufacturing process (partial automation is typically much less expensive than full automation) and to automatically stop when defects are detected. Align the goals of the company (Strategy), with the plans of middle management (Tactics) and the work performed on the plant floor (Action). ��A"�uy�ښ|*D |*�~��*м�~�D��lӆ���v��Y�NjSF��x?��_�FȬ�ׂ��c�n�k&E�rĠو��Y׳�[c|���ܨ6i��G4�u��U^�� ���c,{n�����i+X�,*�6 0J���oX/�KaC� �!��s�0b_=pcd�9�{�D�C��bx#Ux���g�M��v>�t7P�W_��?D��2����J�@��l���F_��ʷ9�PC�� �XiSw�l�B+6��R.�.�@�L�0��*E��7uQXZȚ���I���b�\Đ�d��m]KO[p�(�G҆IȋފU�M��@jI��H�G�6АVx&)��_`\�€@����f��]�_a)UV�-�����@�(ä�0�FXW��Sk��8���Gߧ��m��N?����7�����5J���Y������R��4/Tʛ��!v/��O����sǞ��Q>�\T6l��y��P|�n����@3�G~ �u���&-��(�C{�܌ln���^R�s���6�mryH�{EZ��tg 0000002963 00000 n 0000006754 00000 n “Single Minute Exchange of Die.” Which strives to complete a changeover in under 10 minutes. The term was coined by John Krafcik. To help you cut through all the Lean Jargon, TXM Lean Consultants have put together the meanings of the core Lean terms and how they can used to improve your manufacturing processes. Based on automatic replenishment through signal cards that indicate when more goods are needed. Advanced Manufacturing National Program Office (AMNPO) 100 Bureau Drive, Stop 4700, Gaithersburg, MD 20899-4700 Phone: (301) 975-2830 E-mail: amnpo@nist.gov amnpo@nist.gov Pull parts through production based on customer demand instead of pushing parts through production based on projected demand. The Toyota Motor Company is largely credited with the invention of lean manufacturing. 0000000910 00000 n The “Drum” is the constraint. TPM blurs the distinction between maintenance and production by placing a strong emphasis on empowering operators to help maintain their equipment. A method of problem solving in which all important information about the problem fits on one piece of 11” x 17”... ABC Analysis. With unlimited phone, email, and web-based support. Documented procedures for manufacturing that capture best practices (including the time to complete each task). Order Reprints Activity-based costing: an accounting system that assigns costs to products based on the amount of resources used to design, order or make a product. startxref The “Rope” is a signal from the constraint when a specific amount of inventory has been consumed. Value Stream: All tasks and activities needed to transform input materials and information into an output. 0000003426 00000 n Because of this, many terms used in the Lean world are Japanese, and there’s a … To experienced practitioners of Lean, this means the place where work is actually being done or value is being created. Please use our Glossary below to learn about a specific term, concept or tool. Lean Enterprise: Attempt at a re-branding of lean with the goal to provide lean not only in manufacturing but for the entire enterprise. A technique from the Theory of Constraints for automatically controlling machines on synchronized autonomous production lines to maximize throughput at the constraint. 0 0000003205 00000 n While there’s no direct translation into English, Kaizen most closely translates to “change for the good.” Manufacturers often come across this term when participating in a Lean event called a Kaizen Blitz. While evidence suggests that some of the ideas involved in lean predate Toyota, the terms that Toyota developed have become commonly known and used among manufacturers today. Click here to learn the difference between "kaizen" and "jidoka." Manufacturing Terms, Buzzwords and Acronyms Frank Posted on May 29, 2018 Posted in Business , Lean Manufacturing 2 Comments As part of a consulting project I am involved in, I have created a list of acronyms and terms that are used in manufacturing and industrial automation. Activity-based costing: an accounting system that assigns costs to products based on the amount of resources used to design, order or make a product. Literally translated, “gemba” means “the real place”. manufacturing one piece every 34 seconds) that aligns production with customer demand. By using Japanese jargon in English I think that Lean experts actually undermine the lean message, by making Lean seem elitist and restricted for “those in the know”. Our extensive Lean Glossary is here to explain all the abbreviations, acronyms and otherwise unfamiliar lean terminology. �Rk>��_��ڂIGF%��Т}�[g)�"�d=� ���$�R��*�`�+ف��.�A�2J�D��h���f�܋e�{? By intentionally using lean thinking, you will make more effective decisions for the good of your company and your employees. Explain all the abbreviations, acronyms and otherwise unfamiliar lean terminology, although manufacturing... 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